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防止CNC加工手板变形的方法
来源:http://www.jrjmockup.com作者:山东嘉瑞杰机械科技有限公司发布时间:2023-07-01
CNC加工手板利用计算机程序实现自动化加工,使得加工出的手板符合要求,精度高,而且效率高。但是,由于材料、机器、环境等因素的影响,CNC加工手板也存在变形的问题。为了解决这一问题,需要遵循一些规则,采用科学的方法来防止CNC加工手板的变形。下面济南手板厂家为您解析:
CNC machining hand boards use computer programs to achieve automated processing, making the processed hand boards meet the requirements, have high accuracy, and high efficiency. However, due to factors such as materials, machines, and environment, CNC machining hand boards also have deformation issues. To solve this problem, it is necessary to follow some rules and adopt scientific methods to prevent deformation of CNC machining hand boards. Below is an analysis from the manufacturer of Jinan hand boards for you:
1.材料选择
1. Material selection
一个高品质的CNC手板需要选择优良材料,这样材料的耐磨和刚度都足够好,才能确保手板加工时不会变形,并可以保证加工后手板的精度和表面光滑。
A high-quality CNC hand board needs to choose excellent materials, so that the wear resistance and stiffness of the materials are good enough to ensure that the hand board will not deform during processing, and to ensure the accuracy and surface smoothness of the hand board after processing.
2.温度和湿度
2. Temperature and humidity
CNC加工机器的工作环境温度和湿度的变化有时候会导致手板的变形和尺寸偏差。必须要确保加工车间的温度和湿度是恒定的,以减少手板受到环境因素的影响。需要提供整洁、干净、温暖和湿度控制好的加工环境,这样可以大限度的降低温度和湿度的影响。
The changes in temperature and humidity in the working environment of CNC machining machines can sometimes lead to deformation and dimensional deviation of the hand board. It is necessary to ensure that the temperature and humidity in the processing workshop are constant to reduce the impact of environmental factors on the hand board. A clean, tidy, warm, and humidity controlled processing environment is required to minimize the impact of temperature and humidity.
3.加工工艺
3. Processing technology
CNC手板的加工工艺也是防止变形的重要因素。加工工艺应遵循一定的顺序和方法,以使手板的变形小化。比如说,从粗加工到精加工,或是先加工内部结构后加工表面等等。合理的加工顺序和流程可以减少物料的累积热和机器产生的残余应力。
The processing technology of CNC hand boards is also an important factor in preventing deformation. The processing process should follow a certain sequence and method to minimize the deformation of the hand board. For example, from rough machining to precision machining, or processing the internal structure first and then processing the surface, and so on. A reasonable processing sequence and process can reduce the accumulated heat of materials and residual stress generated by the machine.
4.机器调整
4. Machine adjustment
加工机器的调整也是防止手板变形的一个重要因素。不同的机器之间需要根据实际情况调整加工参数。需要注意的是,如果机器过于紧张或过松,会导致手板变形,因此需要在加工过程中断点检查,根据实际情况调整机器的加工参数并及时调整。
The adjustment of the processing machine is also an important factor in preventing deformation of the hand board. Different machines need to adjust processing parameters according to the actual situation. It should be noted that if the machine is too tight or loose, it can cause deformation of the hand board. Therefore, it is necessary to check at the point of interruption in the processing process, adjust the machine's processing parameters according to the actual situation, and adjust them in a timely manner.
5.检查和修正
5. Inspection and correction
在CNC加工手板之后,需要进行检查和修正,以确保其达到要求。如果手板有轻微的变形,则可以通过在适当的位置加固材料或使用矫正工具,来或减少变形。如果手板变形严重,则需要重新加工。
After CNC machining of the hand board, it is necessary to inspect and correct it to ensure that it meets the requirements. If there is slight deformation of the hand board, it can be eliminated or reduced by reinforcing materials in appropriate positions or using correction tools. If the hand board is severely deformed, it needs to be reworked.
总之,防止CNC加工手板的变形需要多方面注意。要注意材料的选择,然后根据加工工艺的需求控制温度和湿度,再协调好机器的运作参数和手板的修正测量,后再进行严格的质量检查,不断优化加工流程。这样就能够确保CNC加工手板的制作达到高精度、高质量的标准,满足不同时期、不同应用的需求。更多相关事项就来我们网站http://www.jrjmockup.com咨询!
In short, it is necessary to pay attention to multiple aspects to prevent deformation of CNC machining hand boards. Attention should be paid to the selection of materials, and temperature and humidity should be controlled according to the requirements of the processing technology. Then, the operating parameters of the machine and the correction measurement of the hand board should be coordinated, and strict quality checks should be carried out to continuously optimize the processing process. This can ensure that the production of CNC machining hand boards meets high-precision and high-quality standards, meeting the needs of different periods and applications. For more related matters, come to our website http://www.jrjmockup.com consulting service
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